11月9日,由福建鑫严创科技有限公司为印尼丰禾钢铁非标设计生产的一批配套10吨中频炉加料车和机械手,正式装柜前往马尾港,择日到达印尼泗水港。
图一 液压加料车装车
图二 中频炉加料车装柜
图三 中频炉机械手吊装
图四 中频炉加料车装柜
这整套熔炼工艺,高效率满足中频炉加料,熔料流程。加料车可以根据中频炉所需炉料要求,精准缓慢将炉料投入炉膛内,在往返加料过程中,炉前机械手连续不断在炉膛中拨料压料 ,使炉料体积迅速缩小、密实度增大,从而提高能量转换,极大地提高了感应炉的熔炼效率,同时机械手在使用过程中,有效粘附钢液中上浮的废渣,减轻了冶炼过程中捞渣工作。
图五 中频炉机械手装柜完成
中频炉加料车和机械手的搭配使用,极大程度上缓解了炉前操作工工作强度,较高的自动化程度实现了人工远距离炉口操作的可能性,在提高工人安全系数的同时,也大大提高了熔炼过程的生产效率。
严创科技系列产品,以超低排放环保烟气脱硫脱硝除尘、废水处理及冶金机械设备为主,目前公司生产的炉前机械手已经运用到拔渣、捞渣等工作领域,钢包冷钢压料臂、加料车、出钢车、电气自动化及成套液压设备等,已畅销到全国各个省市,远销到伊拉克、孟加拉、印尼、土耳其、泰国、卡塔尔、沙特等二十多个国家,深受广大用户青睐!
On November 9, a batch of supporting 10 ton induction furnace hydraulic charging vehicles and manipulators designed and produced by Fujian Xin Yanchuang Technology Co., Ltd. for Indonesia PT.MANNA JAYA MAKNUR iron and steel were officially loaded to Mawei Port and will arriv at Surabaya port at a late date.
This whole set of smelting process can meet the scrap feeding and melting process of induction furnace with high efficiency. The hydraulic charging vehicle can accurately and slowly pour the scrap steel into the furnace according to the scrap feeding requirements of induction furnace. During the round-trip charging process, the manipulator in front of the furnace continuously pulls and presses the scrap in the furnace, so that rapidly reduce the volume and increase the density of the scrap, and then improve the energy conversion and greatly improve the smelting efficiency of the induction furnace. At the same time, during the use of the manipulator, It can effectively adhere to the floating waste slag in the molten steel and reduce the deslagging-off work in the smelting process.
The combination of induction furnace charging vehicle and manipulator greatly alleviates the work intensity of operators in front of the furnace, realizes the possibility of manual remote furnace mouth operation with a high degree of automation, and greatly improves the production efficiency of smelting process while improving the safety factor of workers.
Yanchuang series products mainly focus on ultra-low emission environmental flue gas desulfurization, denitration and dust removal, wastewater treatment and metallurgical machinery. At present, the manipulator produced by us has been used in slag pulling, deslagging-off and other fields. Ladle furnace manipulator, charging vehicle, tapping vehicle, electrical automation and complete hydraulic equipment have been sold to all provinces and cities in China and exported to Iraq, Bangladesh, Indonesia, Turkey, Thailand, Qatar, Saudi Arabia and other more than 20 countries are favored by the majority of users!